Marine exhaust gas smoke tube boiler 1650 kWx2

Exhaust gas smoke tube boiler is used to recover heat energy loss from a ship diesel engines. The boiler is designed to connect two engines. It has separate exhaust gas sections for each engine. Total boiler output power 1650 kW, max. allowable pressure 6 barg., water temperature 94°C. Boiler is designed according to DNV rules.

Metal Production, UAB performed engineering part and outsourced production. Similar model drawings was given by client. Our team did engineering services:

  • Boiler thermal and strength calculations according to DNV rules for classifications of ships;
  • Boiler 3d model; assembly and parts fabrication drawings; production follow up at site;
  • Project documentation preparation;
  • Organizing boiler delivery to customer.

Metal Production outsourced production:

  • Metal Production created drawings related to factory requirements;
  • Metal production organized technical meetings and each step inspection;
  • Documentation follow up and inspection: Quality Control Plan, WPQR, WPS, Production plan, NDT reports, X – ray films, as built drawing, final documentation, third party documentation/certificates;
  • Review of raw material certificates and traceability insurance;
  • Welding and welds quality inspection;
  • Required tolerance assurance;
  • Necessary action implementation corresponding quality failure;
  • Necessary action implementation corresponding production schedule delay;
  • Pressure test witness;
  • Logistic and custom clearance assurance.

Boilers was produced and delivered corresponding purchase order requirements.